Loosen the fuel injector rocker arm locknut and turn the adjusting set screw until the extended part flag of the gage will just pass over the top of the injector follower. Ddec prolink ddr operation fault codes, cylinder cutout codes, injector calibration update, reprogram calibration, snapshot, etc. Page 101 series 60 egr technicians guide ddec v codes ddec v egr descriptions to read codes, use the detroit diesel diagnostic link dddl. Category listings detroit injector calibration difference refresh thread title. Detailed nd remaked tutorial how to use calibration tool from detroit diesel. Detroit diesel electronic controls ddec ddec ddec ddec ddec iviii. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel j7944. New emission control laws required diesel engines to be equipped with an exhaustgas recirculation system. Dec, 2010 by having the calibration codes set in the ecm the truck will low idle smoothly. The dddl will display active and inactive fault codes which are listed in table 91. Check for improper series 60 improper injector setting repair perform the following steps to recalibrate improper injector setting. Chattahoochee tech diesel, injector height, detroit series 60. While oem software will work great for programming injectors, the purchase.
Aug 16, 2019 by using trim codes to adjust the injection duration for each individual injector, the net output of the injector for each cycle is the same in an engine. The heart of the diesel engine is the fuel injection system. It computes fuel timing and fuel quantity based upon predetermined calibration tables in its memory. Turn vehicle ignitio n to the on position, but do not run engine. Do the injector calibration codes need to put in the ecm. Compare the calibration codes shown on the display with the two digit calibration codes on the injector s.
When some manufacturers make these specific electronic injectors, they put them on a machine when theyre done to test for the correct fuel output. The injector height settings for series 60 engines are listed in table checking tolerance chart. Detroit 60 ddec 6 electronic diagnostic manual epa07. Detroit diesel fuel injectors 53 71 92 149 60 series. Injector calibration setting detroit diesel troubleshooting. Detroit diesel purposely randomized the numbers to keep the cowboys out of it.
Jan 26, 20 hi, i have a couple of series 60 questions. For instructions on entering calibration codes use the dddl help function. Codes 43, 44, and 45 are critical codes and if they are shown, the stop engine light will come on which causes the engine protections to engage and your engine may shut down. All other codes will cause the check engine light to come on which will not engage the engine protections and will. Manufacturer reserves the right to make changes without prior notice.
With detroits, the bigger the number does not mean you have better or stronger injectors. Detroit 60 ddec 6 diagnostic manual epa07 looking for dd and dd15 manuals. I took a 60 series detroit out of 2003 freightliner columbia and put it in 1999 freightliner fld. But to answer your question the code 16 was just the measurment whoever built the injector came up with to make it flow the same as. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Once the original calibration is installed back into the ecm, the codes should be cleared. On a 2004 series 60 14l 500hp, with n2 injectors, if i set. Adjust the valves and set the fuel injector heights as. When using the test calibration there will be fault codes present. Series 60 ddec iv programming service diesel control service.
Detroit diesel series 60 engine fitzgerald glider kits. Injector calibration and bar codes may be absent from. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel, j 7944. Optimum engine performance requires proper fuel injection, so choose powerpacks, our set of six detroit genuine parts fuel injectors. For your convenience, please use the product links below to shop our inventory. Freightliner century 14l series 60 injector change youtube. Series 60 2002 engines are equipped with a new compact gear train assembly. New detroit diesel injectors, ready to be shipped to you. Dcs can program your ddec iv with a three in one triple pay program that features on the fly selectable program changes to horsepower, torque, injection timing, rpm limit, and engine response.
On a series 60 engine that uses the n3 eui, only the injector seal rings and injector washer are serviceable. I performed a cylinder cutout test on a series 60 detroit. Compare the calibration code s shown on the display with the two digit calibration code s on the injector s. Series 60 injector response time too long mhh auto page 1.
Flash codes beginning with 1 are faults from the mcm. If the calibration code on the display is different then the calibration code on the suspect injector for that cylinder, the injector setting must be repaired. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. To determine if an improper injector calibration setting is causing excessive white smoke, perform the following. Setting series 60 injectors discussion in trucks eighteen wheelers started by 1999blue. By having the calibration codes set in the ecm the truck will low idle smoothly. Measure resistance across the injector connectors disconnected from injector solenoid. Fuel is delivered to the cylinders by the euis, which are camdriven to provide the mechanical input. The programming of navistar engines such as the maxxforce, nseries, dt466. Active codes will be flashed on the stop engine light sel followed by the. M30153 detroit diesel 60 series crankshaft alignment tool j45947.
Aug 28, 2009 accumulators, injector codes and parameters so they can be reentered when original calibration is reflashed. One of my guys is working on an old freightliner with a detroit series 60 1993. Detroit injector help discussion in trucks eighteen wheelers started by fortycalglock, dec 12, 2012. The procedures for removal, inspection and installation of the n3 eui are revised and are available on power service literature psl and in hard copy format. We offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. If youve heard of detroit diesel, odds are youve heard of their series 60 line of engines.
Detroit diesel injector troubleshooting diesel engine. Detroit diesel also allows endusers to reprogram engine controllers. Detroit diesel 60 series engine troubleshooting it still runs. Detroit diesel series 60 service manual pdf download manualslib. Cover the injector hole in the cylinder head to keep out foreign material. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service. Engine models built from december 1, 2003 to december 31, 2006 will use the n3 electronic unit injector eui. Check for fault codes as listed on the diagnostic chart of the dddl7. The location of the calibration code on delphi remanufactured. The injector calibration codes tells the ecm how to modify the metering. Peddle and cruise are independant settable parameters.
Only detroit fully understands the original fuelinjector programming codes, and substandard parts just cant deliver. This genset has run for 00 hours now without problem, but since last sunday it runs on 5 cilinders and lacks power, this did not come gradually but all of a sudden. Apr 30, 2011 setting the injector height on a detroit series 60, chattahoochee technical college diesel fuel systems class spring 2011. Perform the following steps to check for an open insert a jumper wire between the cavity associated with the code and the return for that connector e61 or e62.
Detroit diesel series 60, injector height, detroit series 6 repair how. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. The series 60 engine was introduced by detroit diesel to the onhighway market in 1987. Unfollow detroit series 60 injector to stop getting updates on your ebay feed. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. I have a atlascopco diesel generating set here with a detroit series 60 engine, year 1997.
Verify installation of n3 electronic unit injector. M30156 detroit diesel 60 series camshaft lifting tool j46305. Big rigs detroit 60 series injector shimming a friend of mine had a 500. Detroit diesel is an american manufacturer of automotive, stationary and industrial diesel engines, bridges and gearboxes. Truck came in with very bad miss, tested it, found injector 1 and injector 3 response times too long. On a series 60 engine eui, only the injector solenoid and seal rings are serviceable. Detroit 60 series injector shimming dodge diesel diesel truck. Disregard them as they will not affect the outcome of the test. Since its founding in 1938, detroit diesel has produced more than 5 million units, of which at least 1 million is still in operation. Detroit diesel 60 egr series technician manual pdf download. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. To determine if an improper injector calibration setting is causing the cylinder to misfire, perform the following steps.
How to troubleshoot a detroit diesel injector it still runs. Perform dual and triple cylinder cutoff tests by turning off the cylinders using the detroit diesel dddl7. Here are some service, repair and workshop manuals for detroit diesel engines. Adjust the fuel injector height for the engine models in parentheses by placing the small end of the height gage in the hole provided in the fuel injector body, with the flat of the gage toward the fuel injector plunger. The high performance guys rune code 75 on all the injectors. Record the injector calibration code of each injector noting the cylinder number. I run all 75 on mine and i cant tell the difference from before and after. Archive for the injector calibration setting tag series 60 improper injector calibration setting. Took it to shop and they said injector not firing it need computer. Freightliner century 14l series 60 injector change.